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  • Writer: Jeff Merrithew
    Jeff Merrithew
  • Dec 10
  • 2 min read

A real example of matching the response to the need.

Every industry has moments when everything stops at the worst possible time. Years ago, I worked with a large paper mill that had one of those days. A critical hydraulic valve failed, and the backup unit failed shortly after. Instantly the entire mill was down.


Anyone who has spent time around a continuous process knows how quickly the pressure rises when production stops. Every hour carries a huge cost. This mill needed to get moving again and needed the right part immediately.


There were no replacement valves in mill stores. None locally. None through the usual suppliers. I called the manufacturer; they confirmed the part was backlogged. So, I asked a different question instead: "Who recently purchased the exact models?" They gave me three names. One of those facilities still had the valve on the shelf. Now, the challenge was... that the shelf was nearly two thousand miles away!


That day was the longest and most memorable days of my career. I hired hotshot couriers, coordinated pickups, and soon the part was at the airport where a chartered private jet waited. That valve became the only “passenger” on board.


When the aircraft landed, I met the pilot at the airport. Outside the FBO office sat a beautiful, new business jet. He stepped out carrying the box with both hands. He told me he had wrapped the box in several plastic bags, then in a blanket, and belted it into a seat to make sure it never moved during the flight.


For the mill waiting on that part, it received exactly the treatment it deserved. The valve cost about ten thousand dollars. The emergency transport cost thirty thousand. The mill restarted the same day and avoided what would have been far greater losses in downtime.


That experience has stayed with me because it shows something important about how we operate at KrizTek. Every situation has a scope and a scale. Every delay carries its own cost. We take care to understand both before we act. Sometimes the answer is a simple replacement part. Sometimes it is a rapid search for alternates. And every once in a while, the right solution involves a private jet with one “passenger” buckled into a premium leather seat.


The point of all this has nothing to do with the private jet. This real-life story illustrates how we solve problems using an approach that fits the urgency of the situation. When your production is on the line, we look beyond the usual playbook and bring you solutions to keep your process moving.

If your operation ever faces a sourcing challenge that needs more than the standard path, KrizTek is ready to help.

 
 

KrizTek, Inc. 2025. All rights reserved.

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